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Material: Fresh palm fruit bunch
Palm Oil Output rate: 35-45% from palm fruit bunch
Capacity :0.5-5T/per H for palm fruit bunch
The main process :
Raw material reception section --Sterilization station--Threshing section --Dighesting&pressing station --Oil clarification station--Kernel recovery station
reception station:
The palm oil processing plant starts after the harvesting of the palm fruit bunches where they are taken to the palm oil mill for processing. During the harvesting process the fruits should be handled with care to prevent bruising them as the bruise reduces the quality of oil extracted.
Sterilization Station:
Sterilization process follows where a lot of heat is used to cook the fruit. In this station of palm oil processing, enzymatic reactions are also stopped, arresting hydrolysis,auto-oxidation and the outer cover of the fruit (exocarp) is also weakened allowing easier oil extraction from the fruit. This process can be done by either roasting/smoking which is done after threshing process or by steaming/boiling which should be done before threshing process.
Threshing Station:
The fruit bunches then undergo threshing which separates the fruitlets from the bunch in a rotating drum. It can be done manually or a mechanical by use of palm oil processing machinery - thresher / threshing machine. The loose fruits are then conveyed to the another palm oil processing machine - digester, and the empty fruit bunches are separated and returned to the plantation or used as fuel in the boiler.
Digesting Station:
The fruits are then digested in the digester. This process involves the crushing of the fruits and warming the pulp before oil extraction is done. Warming is important in order to maximize oil extraction.
Adopt Twin Screw Palm Fruit Oil Press Machine:
Oil is then clarified, in this process impurities screening is done whereby large solids of fiber and dirt are removed from the raw oil .Water is then added to the raw oil in order to improve the separation process. After sieving process the raw crude oil is obtained but it still contains fine solids and water. Water is removed by introduction of a steam in the coils (increasing the temperature in the coils). The fine solids that are in the oil are removed finally as they sediment hence separating oil from the sludge to obtain about 163 kg of oil per one tone of the palm fruits processed.
Kernel recovery station : The pressed cake (fiber&nut) is transported to the fiber separation system for fiber&nut separating ,the separated nut is sent to nut silo for temporary storage .
The palm kernel nut is crushed by ripple mill ,then get the mixture of palm kernel and shell .
| Model | PALM-1 | PALM-2 | PALM-3 | PALM-5 | PALM-15 |
| Handling capacity | 350-500KG/H | 800-1000kg/H | 2000-3000kg/H | 5000kg/H | 10T/H |
| Matching power | 8HP | 5.5-7.5kw three phase | 11-15kw three phase | 18.5kw three phase | 30kw three phase |
| Hydraulic station | / | / | 4kw | 4kw | 4kw |
| Squeezing chamber size | 160*500mm | 200*900mm | 300*900mm | 400*1700mm | 500*1800mm |
| Spiral length | 560mm | 900mm | 900mm | 1300mm | 180mm |
| Screw speed | 25-35r/min | 35-40r/min | 35-40r/min | 30-35r/min | 35-40r/min |
| Gross/Net Weight | 260/230kg | 800/900kg | 1200/1300kg | 2100/2200kg | 3800/4000kg |
| Package size | 1400*600*820mm | 2450*900*1150mm | 2700*1200*1000mm | 3470*1560*1500mm | 5600*1600*1000mm |
Small palm oil production line, no need for boilers (directly burning biomass), no need for installation; Complete all assembly work before leaving the factory, and assemble the equipment according to the drawings upon arrival before use.
A large-scale palm oil extraction production line requires a steam boiler (a biomass burning boiler), and our technical personnel will be on-site for installation, debugging, and training.
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